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              冷軋輥在工作過程中要承受很大的軋制應(yīng)力,加上軋件的焊縫、夾雜、邊裂等問題,容易導(dǎo)致瞬間高溫,使工作輥受到強(qiáng)烈熱沖擊,造成裂紋、粘輥、剝落甚至報(bào)廢。直徑超過400mm的冷軋軋輥,在鍛造后,多半在中心饅一個(gè)670一250mm的通7L。因此,冷軋輥要有抵抗因彎曲應(yīng)力、扭轉(zhuǎn)應(yīng)力、剪切應(yīng)力引起的開裂和剝落的能力,同時(shí)也要有高的耐磨性。



              Cold roll must bear a lot of rolling stress in the working process, add the weld, inclusion and edge crack of the rolled piece, which can easily lead to instantaneous high temperature, so that the work roll is subjected to strong heat shock, which causes crack, roll, peeling and even scrap. Therefore, the cold roller must resist the ability of cracking and spalling caused by bending stress, torsional stress and shearing stress, and also has high wear resistance.


              由于軋制過程是連續(xù)的過程,因此操作人員需要不斷檢測軋輥狀況,使生產(chǎn)出來的產(chǎn)品滿足用戶對(duì)更嚴(yán)格的公差和表面質(zhì)量的要求。



              As the rolling process is a continuous process, the operator needs to continuously detect the roll status to meet the more stringent tolerance and surface quality requirements of the products produced.


              (1)堆焊前需先將軋輥輥身表面的疲勞層或缺陷,尤其是裂紋必須徹底清除;  

              (2)在堆焊時(shí),為了防止裂紋的產(chǎn)生,必須先加工軋輥輥身預(yù)熱,預(yù)熱溫度根據(jù)軋輥輥及堆焊材料而定。

              (1) before welding, the fatigue layer or defect of the roller body surface must be first removed, especially the crack must be thoroughly removed.

              (2) in the process of surfacing, in order to prevent cracks, the roller body must be pre heated, and the preheating temperature should be determined according to roll rolls and surfacing materials.




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